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rarely has mountain bike brands, like Orange, has been sticking to the design of a single point shock absorber structure that was built in the 90s of the last century. Monocoque fabrication Aluminum Alloy unique manufacturing process, make the brand to accept the baptism of time, in the mountain bike world leading. If you haven't seen it yourself, the aluminum plate pulled out of the machine tool, and then the orange logo of the mountain car fresh out of the whole process, you will not know the mystery. Let's take a look at how to build this mountain bike with great feelings!
The
Orange factory is not far, divided into three, respectively located in England, West Yorkshire (West Yorkshire), Halifax (Halifax), North Yorkshire (North Yorkshire).
this aluminum plate is the raw material of the Orange frame, waiting to be cut, molded, welded.
designer with a computer program, precise control of laser cutting and punching machine.
aluminum single hull design is like a huge "Airfix" model assembly, in general, need to re assemble these aluminum
Orange
of tough rocker edge mark
After each part of the
frame is molded, the labels are neatly placed together (based on trade secrets, Orange will not disclose the processing technology of these components), and the next step is welding.
The shock absorber
Orange
own production installation hole
installation seat is also the design and production of
Orange
Orange has been improved from generation to generation, with many years of exquisite welding technology, which means that although manual welding, but the current frame welding may only have minimal error.
because of manual welding, Orange frame production is very low, the two welding workers can produce about 20 frames a week, typical slow work fine work. (true · handmade feelings)
welded frame neatly, ready for the next step -- into a standard fixture
this step is to ensure that the frame angle
in paint
this is the last program of the frame in this factory - the final quality inspection by the teacher. Then it will be sent to the factory which is not far away to paint and assemble the whole vehicle.
